Industrial Safety
Touchless Industrial Access for Industry 5.0 Workforce Safety
Overview
Industrial environments demand strict, reliable, and tamperproof access control—whether it's entry to the facility, access to restricted zones, machine operation authorization, or maintenance lockout validation. Traditional access methods such as ID cards, PIN pads, biometric touch sensors, or paper-based registers suffer from major limitations. Cards are shared, PINs are written down, fingerprints fail in dusty or oily environments, and manual logbooks provide no real-time visibility. Flagman's AI Facial Recognition Access Control System brings Industry 5.0 intelligence to workforce identity management. The system provides fast, touchless, PPE-aware authentication with centralized access logs, multi-level permissions, and seamless integration with HR, PLCs, turnstiles, doors, machines, and vehicle access systems.
The Challenge
Industrial facilities face increasing challenges in ensuring controlled, accountable, and hygienic access. Key challenges include:
Key Challenges
- Card and PIN sharing is common in large teams
- Lost or misplaced ID cards compromise security
- Touch-based biometrics fail due to dust, grease, sweat, gloves, or chemicals
- No real-time visibility into who entered which zone
- Unauthorized entry into hazardous or machine areas
- Paper logs provide no audit trail
- Multi-site facilities need unified access control
Flagman Solution
Flagman uses advanced AI face recognition algorithms to authenticate employees and visitors in less than a second, even when wearing PPE, in dusty/low-light conditions, moving quickly during shift changes, or working across multiple sites. Once authenticated, Flagman unlocks doors or turnstiles, enables machine operations, records time-stamped access logs, triggers alarms for unauthorized attempts, and integrates access data with HR, IT, and industrial automation systems. The system provides complete visibility, accountability, and security across the entire facility.
Key Features
- PPE-aware facial recognition for accurate identification with safety gear
- Multi-level permissions with role, time, and zone-based access control
- Central logs and alerts for unauthorized attempts and security breaches
- HR/PLC/SCADA integration with attendance and machine authorization systems
- Multi-site architecture with unified identity profiles and centralized dashboard
- Hygienic, touchless operation eliminating shared surfaces and contact risks
Benefits
Reduced Credential Misuse
Eliminates badge sharing, lost cards, and written-down PINs ensuring only authorized personnel access restricted areas without credential vulnerabilities.
Touchless, Hygienic High-Speed Access
Contactless authentication speeds up entry while maintaining hygiene standards, perfect for pharma, chemical, food, and hygiene-critical industries.
Complete Auditability
Audit-ready logs with timestamps and video evidence for ISO, OSHA, and internal compliance support comprehensive tracking and investigations.
Improved Accountability
Role-based permissions prevent unauthorized machine operation or zone entry with real-time visibility for supervisors and security teams.
Optimized Manpower
Automated access control reduces manual supervision costs while providing better security and compliance across facilities.
Scalable Enterprise Architecture
Unified identity management across large multi-site enterprises with centralized monitoring and distributed authentication.
Frequently Asked Questions
AI facial recognition tuned for PPE, helmets, lighting variations.
Yes — eliminating badge sharing and loss.
By role, department, certification, zone, and time of day.
Yes — supports locks, barriers, PLCs, HRMS.
Yes — encrypted and access-controlled.
Yes — local authentication works without internet.
Yes — all successful and failed attempts.
Ready to Transform Your Safety Operations?
See how Flagman can help you achieve zero-harm operations with AI-powered safety systems. Our team will show you how this solution fits your specific environment.
