Quality Control

Overview

Flagman's Dimensional & Surface Analysis solution automates measurement and surface evaluation tasks that traditionally depend on manual gauges, calipers, or sample-based QC. By combining calibrated cameras with AI measurement algorithms, the system evaluates dimensions, angles, contours, thickness variations, texture quality, and surface defects with sub-millimeter precision. This ensures flawless uniformity and eliminates the variability caused by manual tools and human interpretation.

The Challenge

Industries such as automotive, aerospace, machining, and precision engineering require highly accurate measurement of parts. Traditional manual measurement cannot keep up with high-volume demands and often leads to inconsistent results. Surface imperfections, even if visually small, can affect safety, performance, or downstream assembly compatibility.

Key Challenges

• Subtle dimensional variations undetectable by the human eye
• Complex part geometries requiring multi-angle measurement
• Lightning variations affecting surface inspection
• Need for non-contact high-speed measurement

Flagman Solution

Flagman uses calibrated optics and AI-based metrology tools to analyze each part's dimensions and surface characteristics. The system identifies deviations from CAD models, measures key parameters, and flags out-of-tolerance items instantly. With the ability to integrate into existing conveyors, machining cells, or inspection stations, it provides accurate, non-contact measurement ideal for fast-paced industrial workflows.

Key Features

• Sub-millimeter measurement accuracy
• 2D & 3D surface analysis
• Edge detection, contour mapping & profile comparison
• Automated tolerance checks
• Calibration-based repeatability

Benefits