Quality Control
Accurate, High-Speed AI Counting & Smart Sorting for Industrial Workflows
Overview
Flagman's Counting & Classification solution automates one of the most essential yet error-prone tasks in industrial operations: counting and categorizing items. Using AI vision, the system counts objects at high speed, identifies product types, validates packing accuracy, and ensures correct quantities in every box, tray, or batch. Whether objects are small, overlapping, fast-moving, or visually similar, Flagman delivers unmatched accuracy and reliability.
The Challenge
Manual counting processes introduce frequent mistakes—miscounts, double counts, missed items, and incorrect packaging quantities. These errors lead to customer complaints, supply chain inconsistencies, and avoidable rework. As production volume increases, maintaining accuracy becomes even more difficult.
Key Challenges
- Overlapping or clustered objects
- High-speed conveyors
- Mixed or similar-looking products
- Errors in manual counting or packing
Flagman Solution
Flagman uses object-detection AI models to identify each individual unit and classify items even in visually complex scenes. The system counts items in real time, validates quantity against expected values, and triggers alerts or reject mechanisms if discrepancies are found. It also supports multiple product types simultaneously, making it ideal for dynamic production lines.
Key Features
- High-speed object counting
- AI-powered product classification
- Mixed-model support
- Real-time mismatch alerts
- Integration with sorting/reject systems
Benefits
Zero Miscounts
AI-powered counting eliminates human error, ensuring every item is accurately counted regardless of speed or complexity.
Accurate Packaging & Order Fulfillment
Real-time validation ensures correct quantities in every package, reducing customer complaints and returns.
Improved Inventory Accuracy
Precise counting and classification maintain accurate inventory records, enabling better supply chain management.
Higher Productivity and Reduced Manual Work
Automated counting frees operators from repetitive tasks, allowing them to focus on value-adding activities.
Ready to Transform Your Safety Operations?
See how Flagman can help you achieve zero-harm operations with AI-powered safety systems. Our team will show you how this solution fits your specific environment.
