Process Automation

Overview

Custom Workflow Automation is designed for industrial environments where precision, repeatability, and process compliance are mission-critical. From inspection lines to assembly stations and multi-step production processes, Flagman's AI-driven automation platform ensures every workflow runs exactly as intended—without deviations, delays, or human oversight gaps. Using computer vision, AI analytics, workflow logic engines, and PLC integration, Flagman automates and enforces step-by-step procedures across any manual or semi-automated workflow, ensuring productivity, consistency, and quality at scale.

The Challenge

Industrial workflows often break down due to human variability and process inconsistencies. Common challenges include:

Key Challenges

• Operators skipping steps
• Inconsistent process execution
• Missing documentation & traceability
• Manual supervision limits
• High error rates in repetitive tasks
• Downtime caused by rework and failed audits

Flagman Solution

Flagman eliminates these inconsistencies through an AI-enforced, real-time workflow control layer that ensures every step is completed correctly, in sequence, and within the expected time window. Cameras continuously observe operator presence, hand movements, zone interactions, and the overall inspection flow. The system instantly interprets these actions and compares them with your defined SOPs, ensuring every step is performed correctly and in the right order. If a step is skipped, delayed, done incorrectly, or if the operator is not present, the system triggers immediate responses—tower lamps, buzzers, on-screen alerts, or PLC-driven machine hold/stop commands. This prevents process deviations and guarantees consistent execution. All workflows, alerts, and operator interactions are captured in a centralized dashboard where supervisors can configure rules, review deviations, export logs, and track overall process performance. Every cycle is automatically recorded, providing months of historical traceability for audits, quality checks, and continuous improvement.

Key Features

• Step-by-step workflow verification ensuring every required step is completed in sequence, preventing errors and rework
• Operator presence detection ensuring the workflow cannot proceed unattended
• Real-time alerts & visual indicators via tower lamps, buzzers, and dashboard messages
• PLC/SCADA integration allowing automation to directly control conveyors, machines, and process equipment
• Custom zone mapping to define multiple zones on the table or station to match your exact SOP layout
• Multi-camera support to capture every angle of the process for high accuracy
• 6-month data retention with audit-ready logs and video evidence supporting compliance and RCA investigations
• Scalable & repeatable architecture easily expandable across multiple stations, lines, or plants

Benefits